| Specification | Product: Nickel Fittings |
|---|---|
| Applicable Standard | Covers: elbow, tee, reducer, cap, stub end |
| Material Condition | Standard: ASTM B366, ASME B16.9 / B16.11 |
| Inspection & Packaging | Service: caustic, seawater, HF, reducing acid lines |
Product Description: Nickel fittings buying guide: Ni200/Ni201 and Monel 400 to ASTM B366. Elbow, tee, reducer, cap, butt-weld and socket, failure limits, RFQ checklist.
{nickel_fitting_forming} Nickel fittings — elbows, tees, reducers and caps — let a caustic or seawater line turn, branch and change size without leaving the grade, and they are the parts most often specified wrong because buyers pick by shape, not grade. We stock Ni200 / Ni201 and Monel 400 fittings to ASTM B366 in Baoji, butt-weld or socket, with full mill certificate, and we pair them with the {nickel_tubes} tube and {nickel_flange_page} flange they join. This guide covers which grade, which standard, where fittings fail, and how to write an RFQ that returns a usable quote.
The reason a product guide beats a catalogue is simple: the seven nickel families (tube, plate, bar, wire, fittings, flange, fasteners) are not independent. A caustic line is plate shells, tube bundles, bar-made flanges and B366 fittings from one grade system — specifying them consistently is what keeps a plant leak-free for decades. Below, this product gets its own section, then the shared failure map and one selection rule. For the other six families see our nickel products hub nickel products hub.
| Form | Common grades | Standard | Typical sizes / service |
|---|---|---|---|
| 90° / 45° elbow | Ni200, Ni201, Monel 400 | ASTM B366 (WPNC / WPN) | LR / SR, Sch 5S–80S |
| Tee (equal / reducing) | Ni200, Ni201, Monel 400 | ASTM B366 | Branch and transition |
| Reducer (conc / ecc) | Ni200, Ni201, Monel 400 | ASTM B366 | Size change |
| Cap / stub end | Ni200, Ni201, Monel 400 | ASTM B366 / B16.9 | End and lap-joint |
Nickel fittings are factory-made wrought butt-weld or socket-weld components in commercially pure nickel (Ni200 / Ni201) or Monel 400, made to ASTM B366 with dimensions to ASME B16.9 (butt-weld) or B16.11 (socket). They keep a corrosive line in one grade through every turn and branch. As with all nickel, the grade — not the word “nickel” — decides the service, and the fitting must match the {nickel_tubes} tube schedule it meets.
| Grade | Composition | Use it for |
|---|---|---|
| Ni200 (UNS N02200) | ~99% Ni, 0.15% C | Caustic, alkaline, reducing service below ~315°C |
| Ni201 (UNS N02201) | ~99% Ni, <0.02% C | High-temperature caustic; no graphite embrittlement |
| Monel 400 (UNS N04400) | ~67% Ni, 30% Cu | Seawater, HF, brine, mildly reducing acid |
| WPN / WPNC | B366 grade prefixes | WPN = Ni, WPNC = Monel 400 |
For the full nickel-family picture — Inconel, Hastelloy, Monel side by side — see our our nickel alloy guide. For the Ni200-vs-Ni201 caustic decision, see this comparison. If you also run titanium lines, our titanium titanium guide explains where each metal owns the service.
A usable quote starts with a usable request. Put these on the enquiry so we return price and lead time instead of questions:
| Form | Typical size | Where it goes |
|---|---|---|
| Elbow 45° / 90° / 180° | LR / SR | Direction change |
| Tee (equal / reducing) | per B16.9 | Branch |
| Reducer (conc / ecc) | per B16.9 | Size transition |
| Cap / lap-joint stub end | per B16.9 | End termination |
| Socket-weld (small) | per B16.11 | Small-bore, high-integrity |
Each {nickel_fitting_forming} fitting ships with an EN 10204 3.1 mill test certificate, heat-number traceable to the melt, to ASTM B366. Butt-weld fittings are supplied annealed; specify radiography or ultrasonic examination on welded fittings if your code requires it, and match the schedule to the pipe it joins so the weld prep lines up first time. We also confirm the B366 grade prefix (WPN for nickel, WPNC for Monel) on the order.
The trap is buying fittings by shape alone. A reducer in the wrong nickel grade fails exactly where a straight pipe would; Monel fittings are not universal either — in oxidising acid or mercury they are the wrong call. Specify the grade (WPN for nickel, WPNC for Monel) and the schedule, and the fitting becomes part of one consistent corrosion system rather than the weak link. Our {nickel_fitting_forming} forming-and-wall-thinning note explains why we control the wall through bending so the fitting keeps its pressure rating.
Fitting limits follow the alloy, not the elbow shape. The same limitation table applies to every nickel product form — read it before you specify, then return to fit-up notes.
| Medium / condition | What happens | What to do |
|---|---|---|
| Caustic soda (NaOH), up to ~50%, boiling | Ni200 / Ni201 excellent. But Ni200 above ~315°C can graphitise and embrittle. | Specify {ni200_vs_ni201} Ni201 for high-temperature caustic; Ni200 for lower-temperature duty. |
| Hydrofluoric acid, all concentrations | Monel 400 is excellent (one of the few engineering alloys); pure nickel also resists HF. | Specify {monel400_pump} Monel 400 or Ni200; never 300-series stainless. |
| Moist, aerated HF vapour; mercury or mercury salts | Monel 400 suffers stress-corrosion cracking; mercury attacks Monel (absolute exclusion). | Exclude mercury entirely; de-aerate HF; stress-relieve welded Monel. |
| Hot concentrated HCl / H2SO4 | Only if de-aerated and moderate; dissolved oxygen destroys the passive film. | Keep de-aerated; step to Hastelloy C-276 for broad acid duty ({monel_vs_inconel}). |
| Oxidising acids (HNO3, chromic), ferric / cupric chloride, wet chlorine | Nickel and Monel are poor — attacked rapidly. | Use titanium, Hastelloy C-276, or 316L per the exact medium. |
| Sulfur-bearing gas above ~425°C | Sulfidation of Monel / nickel alloys. | Limit metal temperature; use a sulfidation-rated high-nickel alloy. |
| Anhydrous ammonia under sustained stress | Monel 400 can stress-corrosion crack. | Stress-relieve; avoid heavily cold-worked Monel parts. |
| Molten alkali metals / molten salts at very high temperature | Attack or embrittlement above the rated window. | Confirm with a corrosion engineer; use a specialist high-temperature alloy. |
Two joint-specific notes. Pick the gasket for the actual medium, and avoid coupling nickel directly to a much nobler metal (graphite, platinum, passive titanium in oxidising service) without isolation — nickel can become the anode. Where the service is oxidising or mixed acid, step to Hastelloy C-276 or titanium rather than pushing nickel past its limit.
Choose this if:
Choose that if:
{nickel_fitting_forming} Ni200 / Ni201 and Monel 400 fittings are stocked in Baoji in common sizes, with cut-to-spec and non-standard sizes in a few weeks. Small MOQ applies — a handful of fittings is a normal order, and we kit them with the matching tube and flange so the line is one grade end to end.
| If the service is… | Then… |
|---|---|
| Mild, room-temperature, non-critical | 316L stainless is cheaper and usually enough — see our titanium stainless comparison. |
| Oxidising acid (HNO3), wet chlorine, ferric salts | Use titanium titanium or Hastelloy C-276; nickel is the wrong call. |
| Broad / mixed acid, high heat | Step to Hastelloy C-276 Hastelloy C-276; nickel cannot hold. |
| Seawater but you need maximum strength | Monel K500 Monel K500 keeps Monel 400 corrosion with triple yield. |
| You want one metal for everything | No such metal — match grade to fluid; see our alloy guide. |
Nickel and Monel weld readily by GTAW / GMAW / SMAW with the correct filler — ERNi-1 ERNi-1 for pure nickel, ENiCu-7 for Monel — but the stubborn NiO oxide must be cleaned first or fusion fails, and welding wire must be kept dry to avoid porosity. For tube and pipe we follow a qualified WPS WPS with argon back-purge; for bar and plate we supply the matching wire and forming notes so the weld stays in grade. Always confirm the filler matches the base grade on the RFQ.
Every lot ships with an EN 10204 3.1 EN 10204 3.1 MTC: grade and UNS, heat number, chemistry, tensile result, and the ASTM specification. Keep the heat number — it is your traceability link from the finished part back to the melt, and it is what lets an auditor confirm the grade years later. For project work ask for PMI or UT on the order so the certificate matches the actual piece.
We hold nickel and titanium together in Baoji Baoji, close to China’s Titanium Valley supply base, which means we can cut, forge and kit a mixed nickel line from one shipment instead of chasing several mills. That shortens lead time from mill-weeks to days and keeps one grade logic, one certificate pack, and one point of contact for your whole order. Our nickel buying buying guide explains the stock-holder model for overseas buyers.
Copy this into your enquiry and fill the blanks — it returns a quote, not a guessing game:
Email it to [email protected] — we confirm stock and pricing within 24 hours, and can kit the whole line from one Baoji shipment so grade and certificate stay consistent end to end.
For caustic above about 315 degC use WPNC-grade Ni201 (WPN is Ni200); WPN suits lower-temperature alkaline duty. Both far outlast stainless in caustic.
Butt-weld (B16.9) for most process lines; socket-weld (B16.11) for small-bore, high-integrity joints. Match the schedule to the pipe.
Yes — Monel 400 resists chloride stress-corrosion cracking where stainless fails, so WPNC fittings are common in seawater and brine lines. Avoid stagnant deposits and oxidising chlorides.
Usually wrong medium (oxidising chloride, mercury, moist aerated HF vapour) or a schedule/weld mismatch. Review the limitation table before reordering.
EN 10204 3.1 mill test certificate, heat-number traceable to the melt, to ASTM B366.
Yes. Baoji stock to global ports, VCI-packed, with full MTC and shipping documents.
Yes. We kit a consistent line (Ni201 or Monel tube, B366 fittings, B564 flange, fasteners) from one shipment so grade and certificate match.
If you take one thing from this guide, take this: specify the grade for the fluid, not just the word “nickel,” and treat every joint as a system. Ni200 / Ni201 for caustic and reducing service (Ni201 above ~315°C), Monel 400 for seawater, brine and hydrofluoric acid — and never nickel in oxidising acid, mercury, or wet chlorine. Send the checklist above to [email protected] or use the inquiry form — we confirm stock and pricing within 24 hours, and can kit plate, tube, bar, wire, fittings, flange and fasteners for your whole line from one Baoji shipment.
Tell us your requirement — grade, size and quantity. We reply within 24 hours.
Prefer chat? WhatsApp +86 188 2967 9311 or email [email protected].
Contact Person: Wang Xiaoning
Tel: +86-917-355-7966
Email: [email protected]
WhatsApp: +86 188 2967 9311
Company: Shaanxi Qianyi Tuoda Technology Co., Ltd
Address: Floor 4, Building 4, No. 188 Gaoxin Avenue, High-tech Zone, Baoji City, Shaanxi Province, China