ASTM B363 is the standard specification for titanium and titanium alloy butt-weld fittings. It covers elbows, tees, reducers (concentric and eccentric), crosses, stub ends, caps, and return bends used in welded piping systems.
The ASME version is SB-363, referenced in ASME B31.3 (Process Piping) and B31.1 (Power Piping). B363 fittings are designed to be butt-welded directly to B861 seamless pipe or B862 welded pipe of matching nominal size and schedule.
B363 = butt-weld fittings. If you need threaded, socket-weld, or flanged fittings, those are a different product category (and typically custom-machined from bar or forged blanks).
ASTM B363 uses a dual-letter prefix system that tells you both the material grade and the manufacturing method:
| Designation | Meaning | How it's made | When to specify |
|---|---|---|---|
| WPT-2 | Seamless, Gr.2 CP Ti | Hot-pushed or extruded from seamless tube/pipe | High-purity, high-integrity service; no longitudinal weld |
| WPR-2 | Welded, Gr.2 CP Ti | Formed from plate/strip, longitudinal seam welded | Cost-sensitive; large sizes; non-critical lines |
| WPT-5 | Seamless, Gr.5 Ti-6Al-4V | Hot-formed from seamless tube | Aerospace ground support, high-pressure manifolds |
| WPR-5 | Welded, Gr.5 Ti-6Al-4V | Formed + welded from strip | Large high-strength fittings |
| WPT-7 / WPR-7 | Gr.7 Ti-Pd | Seamless or welded | Reducing-acid chemical service |
| WPT-12 / WPR-12 | Gr.12 Ti-0.3Mo-0.8Ni | Seamless or welded | FGD, geothermal, hot chloride |
Rule: For elbows and tees up to NPS 6", WPT (seamless) is common. Above NPS 6", WPR (welded) becomes the practical choice because seamless starting stock in large sizes is scarce and expensive.
| Type | Standard angles / sizes | Function |
|---|---|---|
| Elbow (90°, 45°, 180°) | Long radius (LR) & Short radius (SR); NPS ½"–24" | Direction change |
| Tee (equal & reducing) | NPS ½"–24" | Branch connection |
| Reducer (concentric & eccentric) | NPS ½×½"–24×24" | Diameter transition |
| Stub end (Type A & Type C) | NPS ½"–24", Sch 5S–80S | Lap-joint flange backing; weld-neck alternative |
| Cross | NPS ½"–12" | Four-way junction (use sparingly — high stress) |
| Cap | NPS ½"–24" | Pipe end closure |
| Return bend (180°) | Close-return & long-return | U-tube heat exchanger headers, coil returns |
| Type | Center-to-end (A) | Pressure drop | Space required | Use when |
|---|---|---|---|---|
| Long Radius (LR) | 1.5 × NPS | Lower | More | Default choice; most services |
| Short Radius (SR) | 1.0 × NPS | Higher | Less | Tight spaces; low-velocity lines |
Example: NPS 4" elbow — LR center-to-end = 152 mm (6"); SR = 102 mm (4"). For titanium, LR is almost always specified because the smoother bend reduces erosion-corrosion at the extrados in high-velocity seawater or slurry service.
B363 fittings are dimensioned per ASME B16.9 (factory-made wrought butt-welding fittings). Wall thickness is designated by schedule:
Critical rule: The fitting wall must be equal to or greater than the connecting pipe wall. Never specify a Sch 5S fitting on a Sch 40S pipe — the fitting becomes the weak point.
For eccentric reducers, specify face-up or face-down orientation when used for pump suction or instrument connections.
Hot forming titanium without proper atmosphere control or post-form pickling leaves a brittle α-case layer that will crack in service. Always confirm your supplier pickles after forming.
| Test | When required | Purpose |
|---|---|---|
| Eddy Current (ET) | All WPR fittings (welded seam) | Surface/near-surface defects in weld |
| Ultrasonic (UT) | Large fittings, thick walls, critical service | Internal discontinuities |
| Penetrant (PT) | After pickling/final machining | Surface-breaking cracks |
| Hydrostatic | Optional; per customer spec | Pressure integrity |
| Dimensional | 100% | Per ASME B16.9 tolerances |
| Visual (VT) | 100% | Surface condition, no laps, folds, contamination |
WPT (seamless) fittings typically get PT + VT + dimensional. WPR (welded) fittings add ET on the seam and may require UT.
Weak: "Titanium elbow 90 degree 3 inch"
Strong: ASTM B363 WPT-2 titanium 90° long-radius elbow, NPS 3", Sch 10S, annealed, pickled, PT per ASTM E165, dimensional per ASME B16.9, EN 10204 3.1
Must specify:
| Mistake | Consequence | Fix |
|---|---|---|
| Writing "Gr.2 fitting" without WPT/WPR | Supplier doesn't know seamless or welded | Specify WPT-2 (seamless) or WPR-2 (welded) |
| SR elbow where LR is needed | High pressure drop, erosion at bend | Default to LR unless space is critical |
| Fitting schedule thinner than pipe | Fitting fails before pipe | Match or exceed connecting pipe schedule |
| No PT after forming | Surface cracks from hot forming go undetected | Specify PT after pickling |
| Stub end Type A ordered when Type C needed | Wrong lap-joint flange fit | Confirm Type A (standard) vs Type C (long tangent) |
| Using carbon-steel fitting dimensions for titanium | Wall thickness mismatch (titanium uses S schedules) | Use ASME B16.9 S-schedule tables, not STD/XS/XXS |
We supply installation-ready titanium spools — fittings welded to pipe, hydrotested, and packed for export.
Technically yes, but it creates a galvanic couple. If you must, use dielectric isolation (gasket, sleeve) or specify Titanium Flanges per ASME B16.5.
B363 is the material standard (titanium grades, manufacturing, testing). ASME B16.9 is the dimensional standard (size, shape, tolerance). You need both.
Yes. The stub end is welded to the pipe; the lap-joint flange is loose and can be rotated for bolt alignment. The stub end itself is not typically reused once welded and cut.
Yes. Custom-angle elbows are made to order. Lead time is typically 2–4 weeks additional.
No. CP titanium (Gr.1–4) does not require PWHT. Ti-6Al-4V (Gr.5) may need stress relief depending on service — confirm with your welding engineer.
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