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Titanium reactor selection: TA2/TA9 + PN16 + GB150 working table

Titanium Reactor Selection: TA2/TA9 atmospheric equipment

Chemical plant procurement, technicians, design institute process engineers often ask: "titanium reactor in the end how to choose?TA2 still TA9?"This paper gives a set of 8 Step selection Follow the sequence of "medium → pressure → designation → structure → standard → wall thickness → case → pit avoidance", After watching it, he could land.

I. First step · Lock medium (5 Comparison table of typical working conditions)

titanium reactorNot "universal corrosion resistance."--Different media, titanium brand, wall thickness, structure all change.

media type typical concentrations temperature recommended grades suitable operating mode
dilute sulphuric acid 5-15% ≤70°C TA2 Chemical reaction, dilute sulfuric acid storage tank
dilute hydrochloric acid ≤5% ≤60°C TA9 / TA10 Chlor-alkali, fine chemicals
chloride solution Seawater/electrolyte Normal temperature-80 ° C TA9 / TA10 Seawater desalination, electroplating
Organic acids (acetic acid/citric acid) ≤30% ≤100°C TA2 / TA9 Food and pharmaceutical intermediates
wet chlorine gas / hypochlorite - ≤60°C TA10 (critical) Chlor-alkali, bleach production

Key pit-avoidance:

  • Concentrated sulfuric acid (50%) titaniumdoes not resist corrosionSteel lining must be used. PTFE or Hastelloy
  • HF, fluoride mediumTitanium is strictly prohibited(HF dissolves titanium protective film)

II. Step 2 · Locking pressure (PN16 / PN25 / PN40 decision tree)

Determination of pressure ratingWall thickness, sealing surface, flange structure--Choose the wrong one, and the whole kettle will be scrapped.

pressure rating work stress applicable scenarios proposed structure
ordinary pressure <0.1 MPa Reaction pot, storage tank Flat cover + flange
PN16 0.6-1.6 MPa General chemical reactions Neck butt welding flange + raised face
PN25 1.6-2.5 MPa high-pressure reaction Neck butt welding flange + concave and convex surface
PN40 2.5-4.0 MPa High pressure polymerization, synthesis Neck butt welding flange + mortise face

Selection formula:

  • polymerization reaction → PN25 take off
  • general synthetic → PN16 enough
  • vacuum condition → Additional calculation (to add outer reinforcing ring)

III. Step 3 · Selection number (TA1) / TA2 / TA9 / TA10 / TC4 decision table)

mark principal component corrosion resistance strength price applicable scenarios
TA1 commercial pure titanium centre centre low Atmospheric pressure, dilute acid
TA2 Industrially pure titanium (most commonly used) good centre centre General chemicals, dilute sulfuric acid
TA9 Ti-Pd alloy excellent centre higher Dilute hydrochloric acid, oxidizing medium
TA10 Ti-Mo-Ni excellent higher higher Seawater, wet chlorine
TC4 Ti-6Al-4V good tall tall High strength conditions, pressure vessels

80% Selection of titanium reactors TA2--This is the industry default baseline.

  • palladium-containing noble element 30-50% → use TA9 It's a bargain.
  • molybdenum nickel noble 20-30% → use TA10 It's a bargain.

IV. Step 4 · Select Structure (5) Comparison of similar kettle types)

structure type volume range suitable operating mode advantage
open lid kettle 0.5-5 m³ Atmospheric, batch reaction Easy and cheap loading
closed jacketed kettle 1-30 m³ Chemical reactions, heating/cooling Precise temperature control
Magnetic Stirrer 0.5-10 m³ Flammable and explosive, no leakage zero leakage
mechanically sealed stirred kettle 1-50 m³ general chemical Flexible selection
autoclave 5-100 m³ Polyester, PBT, Synthetic high strength

Customer asks "Which one is most commonly used"--answer: Closed jacket + mechanical stirring, accounting for orders 70% The above.

V. Step 5 · Standard and sealing surface (GB/ASME/HG) Comparison table)

Titanium Reactor Performance Standardmust be clearly- This is the legal basis for inspection and acceptance.

standard number standard name range of application
GB 150 pressure vessel domestic general
GB/T 25151 Specification for titanium pressure vessels Titanium
ASME BPVC Sec VIII Div 1 American Pressure Vessel Code export projects
ASME U steel seal Steel seal certification high-end customers
HG/T 20584 Specifications for chemical vessels chemical project

Seal surface comparison table:

sealing face applicable pressure advantage
salient (RF) PN16-PN25 Cheap, versatile
Concave-convex surface (MFM) PN25-PN40 good sealing
mortise surface (TG) PN40+ High pressure, easy to disassemble
Ring connection surface (RJ) high temperature and high pressure offshore platform

VI. Step 6 · Wall thickness check (DN800 PN16 Substitute in calculation)

Give me a real example,You can do it yourself.:

Known parameters:

  • Inner diameter of kettle body Di = 800 mm
  • design pressure P = 1.0 MPa
  • design temperature T = 100°C
  • Material: TA2 panel
  • weld coefficient φ = 0.85
  • corrosion allowance C2 = 1 mm

Calculation (GB) 150 Formula):

δ = (P × Di) / (2 × [σ] × φ - P) + C2 = (1.0 × 800) / (2 × 106 × 0.85 - 1.0) + 1 = 800 / 179 + 1 = 4.47 + 1 = 5.47 mm

Conclusion: Take 6 mm thickness of plating(Round up, leave margin).

Common wall thickness quick lookup table:

volume diameter PN16 plate thickness PN25 plate thickness PN40 plate thickness
1 m³ 1000 mm 6 mm 8 mm 10 mm
5 m³ 1600 mm 8 mm 10 mm 12 mm
10 m³ 2000 mm 10 mm 12 mm 14 mm
30 m³ 2600 mm 12 mm 14 mm 16 mm
50 m³ 3000 mm 14 mm 16 mm 18 mm

Step 7 · Self-delivery case (true caliber · desensitization)

data for following cases are from actual delivery records Baoji Workshop for Qiyi Tuoda, Shaanxi,Desensitization authorized by client:(The following equipment are atmospheric non-standard equipment)

Year of delivery customer region industry medium volume mark pressure
2024 Northwest XX chemical enterprise fine chemical engineering dilute sulphuric acid 8% 30 m³ TA2 PN16
2024 Shandong XX chemical plant chlor-alkali wet chlorine gas 10 m³ TA10 PN25
2024 Jiangsu a XX pharmaceutical enterprises medical intermediate acetic ether 5 m³ TA2 PN16
2025 East China a XX marine chemical marine chemical chlorinated seawater 50 m³ TA9 PN25
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