Core conclusions:Titanium flangeProcurement, not only horizontal comparison of single item quotation, but also accounting for the whole cycle general ledger of the project.5 hidden costs include logistics, packaging, testing, return loss, delivery delay caused by additional expenses;Distinguish 4 types of suppliers simultaneously, factory direct supply, brand agency, regional agency, trade reseller, Supplier type directly determines the overall project input.
Hidden cost 1: logistics costs, generally accounting for 5-15% of the value.Titanium flangeMaterial weight is too large, titanium density 4.5g/cm³, conventional DN100 plateTitanium flangeWeight approx. 2-3kg, DN500 loose sleeveTitanium flangeEach unit can weigh 30 to 50kg. Procurement risk point: some suppliers give ex-factory price, freight is calculated separately.Small batch orders, weight less than 100kg, logistics costs accounted for up to 15-20% of the value;500kg medium batch orders, logistics accounted for 8-12%;More than one ton of mass procurement, logistics accounted for 5-8%. pit-avoiding method, Request for quotation stage to confirm whether the quotation includes freight, Clarify the freight charging method, weight discrimination, volume, Number of items charged, At the same time, communicate the carpool delivery plan.
Hidden cost 2: Packaging costs, accounting for 3-8% of the value.Titanium flangeThe surface is easy to scratch and oxidize, and the sea transportation scene will also encounter salt fog corrosion, so it needs to be matched with compliant protective packaging.Vacuum bag with desiccant, single protection cost 5-10 yuan;Custom wooden case with PE lining film, buffer collision, 50-200 yuan per box;Long-distance shipping orders can be filled with nitrogen sealed, single 20-50 yuan. Procurement risk points, Some suppliers only use simple snakeskin bags, carton packing, After the goods arrive at the scene, Surface bump oxidation, Additional expense is required to re-develop the pickling and passivation treatment of the individual parts. pit-avoiding method, The purchase contract specifies the packing standard, Packaging form and moisture protection requirements, Don't assume that your supplier will protect you.
Hidden cost 3: Testing costs, accounting for 2-5% of the value of the goods.Titanium flangeProcurement, there are three types of testing projects to be implemented.MTC material certificate, furnace batch number, mechanical properties and chemical composition shall be marked, and official seal shall be affixed to the data;Third-party testing, SGS, CTI, Puni and other third-party organizations re-inspection, single cost 100-300 yuan;Seal surface hardness, roughness, ultrasonic delamination re-inspection, single 50-150 yuan. Procurement risk points, Some suppliers only provide internal self-inspection reports, party a, Supervision unit refused to accept the letter, Later, re-entrust a third party to test, It would incur a considerable additional expense. pit-avoiding method, Confirm in advance whether the inspection report can meet the acceptance requirements of Party A and the supervisor, Without being recognized, Preference is given to suppliers who can issue compliance third party reports.
Hidden cost 4: return loss, accounting for 5-15% of the value.Titanium flangeMost of them are non-standard customized parts, Customized products in the industry are more difficult to return, And if it goes wrong,, Most of the losses are borne by the purchaser.Common problems include drawing size deviation, flange assembly can not match;The brand name is used incorrectly, such as TA2 instead of TA9;The sealing surface roughness is not up to standard, and the site acceptance is rejected. Pit avoidance method: for the first time, priority should be given to arranging 10-20 small batch trial orders;Before signing the contract, complete the countersignature of drawings, and both parties shall sign and seal for confirmation;Key processing nodes can be supervised by personnel or video.
Hidden Cost 5: Additional expenses incurred due to delivery delays, accounting for 5-20% of the value of goods.Chemical project duration control is strict, delivery delay will bring project chain losses.Some suppliers verbally promised 15-day delivery, Actual lead time extended to 30 days, Repeated delays in the communication phase, affect the overall project schedule. Pit avoidance method: relevant clauses stipulated in the contract for extension;Request suppliers to submit production schedule simultaneously;Key process nodes shall be arranged for on-site or video acceptance.
Titanium flangeReference formula for comprehensive total cost accounting:Titanium flangeActual total cost = product quotation + logistics cost + packaging cost + inspection cost + return loss + delay additional expenditure.Product quotation is only the starting point of procurement, and the total of five hidden costs can reach 20-50% of the original quotation.
The first category is a factory-direct-supply titanium processing factory.Titanium stock, forging, machining production line and nondestructive testing equipment, direct docking customers.The advantage is to eliminate the intermediate price increase link, Sufficient stock of standard parts, Non-standard customization ability is strong, One-to-one technical selection support is available.The disadvantage is that there is generally a minimum quantity, and the logistics cycle in remote areas is relatively long.Suitable for batch procurement, long-term cooperation, need supporting technical support projects.
The second category, brand agent type, foreign capital or joint venture brand authorized agents.It does not have production capacity itself, relying on brand sales.The advantage lies in the high degree of brand recognition, stable quality of standard products, complete export certificate of origin and customs declaration documents.The short board is that the procurement cost is high, the adjustment space for non-standard customization is limited, and the delivery cycle of large-volume orders is 30-45 days.Suitable for export projects, foreign-funded projects, Party A has designated brand requirements of the scene.
The third category is regional agent type, provincial and municipal regional agents.Set up local warehouse, nearby distribution, advance capital ability is strong.The advantages are localization response, sufficient stock of standard urgent orders, flexible payment schemes and support for monthly settlement.Short board is quotation will increase 15-25% intermediate cost, Non-standard processing requires outsourcing factories, Weak technical service capability, Most of them focus on business docking.Suitable for local small batch, standard parts, emergency procurement needs.
The fourth category, trade resellers, no own inventory, after receiving orders transferred to external factory processing, earn information price difference.The advantage is that the quotation feedback speed is fast and the order process is simple.The disadvantage is that the quotation is easy to be inflated, Product quality is difficult to control, Processing is handed over to external small factories, Weak after-sales support, It is difficult to verify the authenticity of documents, Most procurement disputes arise from these channels, It is recommended to choose carefully.
Supplier selection reference suggestions: long-term batch procurement priority factory direct supply, comprehensive cost-effective better;Select regional agents for local emergency procurement;Brand agency can be considered for export foreign investment projects;Trade channels should be avoided as much as possible.
Escape Pit 1, Confirm three items before inquiry, Freight included, Packaging execution standard, Whether the test report can pass the acceptance of Party A, These items are confirmed in advance, Additional expenses can be reduced. Pit avoidance 2: Add delivery delay clause in the contract, stipulate the constraint rules corresponding to the delay, and guarantee the project duration. Escape Pit 3, Drawing countersigning process cannot be omitted, first collaboration, The drawings shall be signed and sealed by both parties for confirmation, Lock number, size, processing technic, Clarify boundaries of responsibility. Escape Pit 4, Three hard indicators for screening factories, Spot reserve size, UT and other NDT supporting capacity, MTC material list with official seal and third-party testing data can be issued. Pit 5: Watch for quotes that are well below market prices.Quotation that is lower than the market price, There is a high probability of stealing and reducing technology, Hidden danger of shrinking material index, Reasonable bargaining range is generally 10-15%.
Located in Baoji Titanium Valley, Shaanxi 100 billion Tuoda belongs to the factory direct supply titanium non-standard processing enterprises.TA2, TA10 plate, butt-welding titanium flange DN50-DN300 stock;Support to map non-standard customization, standard parts can be shipped within 7 days;Each batch of products is equipped with free MTC material certificate, including mechanical and chemical composition testing;One-to-one selection of technical advice, to provide supporting materials solutions.Before inquiry can communicate these three information: quotation including freight?What kind of packaging scheme is used?Whether the inspection report meets the acceptance of Party A, after sending the requirements, the engineer outputs the procurement plan within 10 minutes. Tel: 15909236031 / 0917-3557966| Official website:http://www.sxqytd.com/
written in the end Titanium flange procurement, the focus is on accounting for the whole project general ledger, rather than simply comparing single item quotations.Clarifying 5 hidden costs and 4 types of supplier positioning can avoid most risks in the procurement process. Want to learn more about titanium flange selection
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Titanium heat exchangers,titanium pipeParts, titanium forgings and other technical dry goods, suitable for chemical equipment procurement, process engineers to consult.
disclaimer, Percentage of costs mentioned in this article, Procurement recommendations are for technical reference only, Product Specifications, purchasing lot-sizing, payment clause, geographical factors.The final quotation plan shall be subject to the written confirmation documents of both parties.Shaanxi Qianyi Tuoda Technology Co., Ltd. reserves the right of final interpretation of this article.Technical consultation: 15909236031 / 0917-3557966.
Contact Person: Wang Xiaoning
Tel: +86-917-355-7966
Email: sales@sxqytd.com
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Company: Shaanxi Qianyi Tuoda Technology Co., Ltd
Address: Floor 4, Building 4, No. 188 Gaoxin Avenue, High-tech Zone, Baoji City, Shaanxi Province, China