Welcome to Shaanxi Qianyi Tuoda Technology Co., Ltd
EnglishРусский中文
Titanium Metal News

ASTM B338 Titanium Heat Exchanger Tube: Complete Specification Guide | Grade 1, 2, 7, 12

ASTM B338 Titanium Heat Exchanger Tube: Complete Specification Guide | Grade 1, 2, 7, 12

ASTM B338 Titanium Heat Exchanger Tube: Complete Specification Guide

Reviewed by the Engineering Team, Shaanxi Qianyi Tuoda Technology Co., Ltd.

1. Scope and Coverage

ASTM B338 covers seamless and welded titanium and titanium alloy tubes for condensers and heat exchangers. This is the single most specified standard for titanium tubing in chemical processing, desalination, power generation, and marine service.

The standard applies to commercially pure titanium (Grades 1, 2, 3, 7, 11) and alloy grades (Grades 9, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 24, 25, 26, 27, 28, 29, 30, 31, 33, 34, 35, 36, 37, 38). For industrial heat exchanger procurement, however, Grades 1, 2, 7, and 12 account for over 95% of orders.

B338 defines chemical composition, tensile properties, flattening test, flaring test (for seamless), reverse flattening test (for welded), non-destructive examination (eddy current or ultrasonic), and dimensional tolerances. It does not cover:

  • General corrosion-resistant pipe (ASTM B861 / B862)
  • Fittings (ASTM B363)
  • Forgings (ASTM B381)
  • Plate and sheet (ASTM B265)

Critical distinction: B338 is for heat exchanger and condenser tubes — thin-wall, typically 0.5–3.0mm wall, supplied in straight lengths (up to 24m) or U-bent. It is not a piping standard. Specifying B338 for process pipe is a category error; use B861 (seamless pipe) or B862 (welded pipe) instead.

2. Grade Selection by Application

Grade UNS Key Alloying Primary Heat Exchanger Use Relative Cost Index
Grade 1 R50250 CP Ti, lowest O (0.18% max) Deep-drawn tube sheets, severe forming, aggressive reducing acids 1.0 (baseline)
Grade 2 R50400 CP Ti, 0.25% O max General seawater cooling, brine, chlor-alkali, desalination 1.0–1.1
Grade 3 R50550 CP Ti, 0.35% O max Higher strength shell-side service, pressure vessels 1.1–1.2
Grade 7 R52400 CP Ti + 0.12–0.25% Pd Reducing acids, wet chlorine, stagnant seawater, hot spots >80°C 1.5–1.8
Grade 11 R52250 CP Ti + low Pd (0.12–0.25%), low interstitial Similar to Gr7 but with Gr1-level formability 1.5–1.7
Grade 12 R53400 Ti-0.3Mo-0.8Ni Elevated temperature (>150°C), sour service, mixed acid 1.4–1.7
Grade 9 R56320 Ti-3Al-2.5V Aerospace heat exchangers, high-strength thin-wall 1.6–2.0

Cost index relative to Gr2 tube; actual pricing varies with Pd/Mo/Ni surcharges and order volume.

3. Chemical Composition

ASTM B338 Table 1 lists composition limits. For the four dominant heat exchanger grades:

Element Gr1 max Gr2 max Gr7 max Gr12 max
Nitrogen (N) 0.03% 0.03% 0.03% 0.03%
Carbon (C) 0.08% 0.08% 0.08% 0.08%
Hydrogen (H) 0.015% 0.015% 0.015% 0.015%
Iron (Fe) 0.20% 0.30% 0.30% 0.30%
Oxygen (O) 0.18% 0.25% 0.25% 0.25%
Palladium (Pd) — — 0.12–0.25% —
Molybdenum (Mo) — — — 0.2–0.4%
Nickel (Ni) — — — 0.6–0.9%
Titanium Balance Balance Balance Balance

Procurement note: For Grade 7, the Pd content is the only compositional difference from Grade 2. A Mill Test Certificate (MTR) must show Pd in the 0.12–0.25% range — visual inspection cannot confirm this. Always request PMI (XRF) verification on Gr7 tubes, especially for critical service.

4. Mechanical Properties

Grade Tensile strength, min (MPa) Yield strength (0.2% offset), min (MPa) Elongation in 50mm, min (%)
Grade 1 240 170 24
Grade 2 345 275 20
Grade 3 450 380 18
Grade 7 345 275 20
Grade 11 240 170 24
Grade 12 483 345 18
Grade 9 620 483 15

Values per ASTM B338-21. Yield strength measured at 0.2% offset; elongation on 50mm gauge length.

Key observation for tube buyers: Grade 7 has identical strength to Grade 2 (345/275 MPa). The Pd addition does not increase strength — it improves corrosion resistance in reducing environments. Specifying Gr7 for a seawater application where Gr2 is adequate wastes money; specifying Gr2 for a wet-chlorine or reducing-acid application where Gr7 is required risks premature tube failure. The selection decision is purely corrosion-driven, not strength-driven.

5. Dimensional Tolerances

B338 defines tolerances for outside diameter (OD), wall thickness, length, and straightness. For procurement, the critical values are:

Parameter Seamless Tube (B338) Welded Tube (B338)
OD tolerance (≤25.4mm / 1 inch) ±0.10mm ±0.10mm
OD tolerance (>25.4–50.8mm / 1–2 inch) ±0.15mm ±0.15mm
OD tolerance (>50.8–76.2mm / 2–3 inch) ±0.20mm ±0.20mm
Wall thickness tolerance ±12.5% of nominal (or ±0.20mm min for wall ≤1.65mm) Same as seamless
Length tolerance (cut to length) +3.2mm / −0 +3.2mm / −0
Straightness 0.5mm per 300mm max deviation Same as seamless

Critical procurement note: B338 tolerances are the minimum. For heat exchanger tube bundles, tighter OD and wall tolerances are often required to ensure uniform flow distribution and proper fit in tube sheets. [FILL: your shop's actual OD control capability, e.g. "±0.05mm on OD 12–25mm tubes"]

For U-bent tubes (B338 permits U-bending after straight-tube production), the leg length tolerance and bend radius must be specified on the PO. Minimum bend radius is typically 2×OD for Gr2/Gr7; tighter bends risk wall thinning or cracking.

6. Manufacturing Route: Seamless vs Welded

B338 covers both seamless and welded tubes. The choice affects cost, availability, and certain performance characteristics:

Attribute Seamless (SMLS) Welded (WLD)
Manufacturing Extruded hollow billet, cold-drawn, annealed Cold-rolled strip formed into tube, longitudinal weld, annealed
Surface finish (ID) Smooth but may have draw marks Excellent (strip surface becomes ID after forming)
Surface finish (OD) Good after pickling Good, weld bead dressed flush
Cost 15–30% higher Baseline
Availability Limited on large OD / heavy wall Readily available in all sizes
Pressure rating Higher (no longitudinal weld) Slightly lower (weld line is weakest point)
NDT requirement Eddy current or UT Eddy current + visual weld inspection + UT of weld seam

Procurement decision: For most heat exchanger and condenser service, welded tubes per B338 are acceptable and cost-effective. Seamless is specified when the tube wall is subject to external pressure collapse (e.g., bayonet tubes) or when the service fluid is highly aggressive on the OD and any weld discontinuity is unacceptable. [FILL: your available seamless vs welded size ranges and lead times]

7. Procurement Checklist: How to Write a B338 PO

A complete purchase order citing ASTM B338 should include all eight fields:

  1. Standard + grade: "ASTM B338 Grade 2 (UNS R50400)" or "ASTM B338 Grade 7 (UNS R52400)"
  2. Manufacturing route: Seamless (SMLS) or Welded (WLD)
  3. Dimensions: OD × wall thickness × length (e.g., "25.4mm OD × 1.2mm wall × 6000mm long")
  4. Quantity: Number of tubes (or total linear meters)
  5. Condition: Annealed (standard), stress-relieved, or bright annealed
  6. Surface finish: Pickled (standard), bright annealed, or passivated per ASTM A967
  7. Testing: Eddy current (mandatory per B338), hydrostatic (optional but recommended for critical service), PMI for Gr7/Gr12
  8. Certification: EN 10204 3.1 MTR minimum; 3.2 if required by project. UT report for welded tubes.

Common failure: Specifying "B338 titanium tube 1 inch × 0.049 inch" without grade, manufacturing route, or length. The supplier can legally deliver Grade 1 welded tube in random lengths — which may not meet your heat exchanger design. Always complete all eight fields.

Additional fields for critical service:

  • U-bend dimensions (leg length, bend radius, straight tangent length)
  • Tube-end preparation (square cut, deburred, expanded end)
  • Packaging: bundle wrapping, end caps, wooden crate, moisture barrier
  • Traceability: heat number marking on each tube (stamping or laser)

8. Frequently Asked Questions

Q1: What is the difference between ASTM B338 and ASTM B861?
B338 covers titanium tubes specifically for condensers and heat exchangers (both seamless and welded). B861 covers titanium seamless pipe for general corrosion-resistant service. B338 tubes are typically thinner-wall (0.5–3.0mm) and supplied in fixed or random lengths for tube bundle assembly. B861 pipe is heavier-wall (Schedule 5S through XXS) for process piping. B338 tubes are not designed for high-pressure process piping — use B861 or B862 for that application.
Q2: Which titanium grade should I specify for seawater condenser tubes?
Grade 2 (UNS R50400) is the baseline for seawater service — it resists general corrosion in flowing seawater and is cost-effective. Grade 7 (UNS R52400, +0.15% Pd) is specified when stagnant conditions, crevices, or hot spots above 80°C are present. Grade 12 (UNS R53400) is selected when the tube-side fluid contains trace chlorides at temperatures above 150°C. For most desalination and offshore platform cooling water service, Gr2 is sufficient; Gr7 is the insurance policy for marginal designs.
Q3: Can ASTM B338 tubes be used for pressure piping?
B338 tubes are not designed for high-pressure process piping. They are intended for heat exchanger and condenser service where the primary load is thermal and external pressure is low. For process piping, specify ASTM B861 (seamless pipe) or B862 (welded pipe) with appropriate schedule wall thickness per ASME B31.3. Using B338 thin-wall tube in a pressure piping application risks collapse or burst.
Q4: What wall thickness tolerance does B338 specify?
For seamless tubes under B338, wall thickness tolerance is ±12.5% of nominal wall for tubes over 1.65mm wall, and ±0.20mm for tubes 1.65mm and under. Welded tubes have the same tolerance schedule. For heat exchanger applications, tighter in-house tolerances are commonly specified to control flow distribution across the tube bundle. [FILL: your actual wall thickness control per nominal wall band]
Q5: Is hydrostatic testing required on B338 tubes?
B338 requires each tube to be subjected to a non-destructive test (eddy current per ASTM E426 or ultrasonic per ASTM E213). Hydrostatic testing is optional unless specified on the purchase order. For critical service (e.g., nuclear, pharmaceutical, high-purity), specify hydrostatic test at 1.5× design pressure or 1000 psi minimum, whichever is higher. Always confirm hydrotest is performed before tube bundle assembly — testing individual tubes after they are rolled into a tube sheet is impractical.

This guide is maintained by the Engineering Team at Shaanxi Qianyi Tuoda Technology Co., Ltd. Data sourced from ASTM B338-21. For procurement support, contact sales@sxqytd.com.