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ASME B16.5 Gr2/Gr5 Titanium Flanges for Flanges| Forging/casting double process optional low pressure corrosion SO flange

Industrial piping does not require ultra high pressure class butt welding flanges for all service conditions.low pressure, indoor temperature, Chemical industry with frequent disassembly and overhaul, sea water desalination, ship auxiliary pipeline, Over-allocation will only significantly increase project costs.
I plantASME B16.5 Gr2/Gr5 Titanium Flanges (SO)Designed for medium and low pressure conventional corrosion piping.Adopt sleeve mounting structure, Can be directly inserted into the outside of the pipe, Fixed by welding inside and outside, Easy installation alignment, High fault tolerance, Fast construction efficiency, It is the most cost-effective low pressure pipeline, The most versatile flange structure.
Products strictly comply with ASME/ANSI B16.5, DIN, JIS, EN multinational standards, support Gr2 industrial pure titanium, Gr5 titanium alloy and other grades, and providePrecision forging, investment casting double process optionalThe optimal scheme can be flexibly matched according to pressure level, safety level and project budget.

I. Product technical specifications

project
parameters details
executive standard
ASME/ANSI B16.5、DIN、JIS、EN 1092-1
Material designation
Gr1、Gr2、Gr5(Ti-6Al-4V)、Gr7、Gr12
product type
SO Slip-On
manufacturing technique
Precision forging/investment casting (dual process optional)
pressure rating
Class 150、300、600、900、1500、2500
size range
NPS 1/2"~24"(DN15~DN600), DN1200 large caliber can be customized
sealing surface type
RF salient surface, FF full plane, RTJ ring connection surface
surface treatment
Precision machined surfaces, mirror finish
product model
QYTD-Ti / QYTD-BL
place of origin
Baoji, China (Titanium Valley, China)
quality authentication
ISO9001, etc. 10 certification
export packing
Foam protection + plywood box, moisture and shock

Second, forging VS casting process selection guide

Titanium flat welding flange is divided intoForging, castingTwo production processes, adapted to completely different operating conditions and budget scenarios:
contrast dimension
Forged titanium SO flange
Cast titanium SO flange
metallographic structure
Grain refinement, compact structure, no porosity
Good formability, can make complex structure
mechanical property
High strength, excellent impact resistance and fatigue resistance
Meet the standard of normal low pressure working condition
applicable scenarios
Medium and high pressure pipelines, critical processes, high safety equipment
Low pressure auxiliary piping, complex construction, budget sensitive items
cost range
Moderate cost performance, stronger performance
Affordable, significantly reducing procurement costs
forging flangeGrain refinement after repeated forging, The internal structure is uniform and dense, withstand voltage, anti-deformation, Improved fatigue resistance, Suitable for high pressure, continuous operation, Critical process piping.
cast flangePrecision investment casting process, complete molding, pore-free, No sand holes, Suitable for large caliber, special-shaped structure, Low pressure normal condition, It is an optimal scheme for engineering cost reduction.

Third, Gr2 / Gr5 material selection instructions

Grade 2 commercially pure titanium (UNS R50400)

Industrial general main titanium material, Excellent welding performance, high toughness, corrosion stability, seawater, salt mist, chloride, Weak acid-base medium has strong resistance, is the chemical, sea water desalination, Preferred material for low pressure piping in offshore engineering.

Grade 5 titanium alloy (UNS R56400 / Ti-6Al-4V)

high strength titanium alloy, Very high specific intensity, wear-resisting, shock resistance, Outstanding deformation resistance, High requirements for lightweight adaptation, load is large, Harsh durability offshore underwater equipment, aerospace, High-end equipment piping system.

4. Core product advantages

1. High installation fault tolerance and efficient construction

SO flat welding flange adopts sleeve structure, No need for butt welding flange high precision alignment, Direct casing can be positioned, Significantly reduce the difficulty of field installation, Suitable for high altitude, pipe gallery, Dense pipeline construction, Later disassembly and maintenance is more convenient.

2. Inside and outside welding, sealed firmly

Use in pipe, Double-sided welding technology of pipe exterior, Uniform joint stress, High weld strength, good sealing, Effectively eliminate medium microleakage, Ensure long-term stable operation.

3. Double process free selection, accurate control

The same specification supports forging, Double casting process selection, Forging for key parts of high pressure, Casting for low pressure general piping, No wasted performance, No additional costs, Adapt to various project budgets.

4. Full coverage of multiple sealing surfaces, strong versatility

Support RF salient, FF Full Plane, RTJ ring connection surface three mainstream sealing forms, Perfect for all types of valves, device interface, companion flange, Compatible with multinational standard piping systems.

V. Typical application scenarios

  • Chemical process pipelineClass150/300 corrosive medium conveying low pressure pipeline
  • Seawater desalination, ocean engineering: Gr2 titanium material sea water resistance, salt spray resistance, pitting resistance, adapt to long-term marine conditions
  • Offshore platforms, ship equipment: Cooling water pipe, auxiliary pipeline, non-high pressure process pipeline
  • Petrochemical, pump valve system: Pump valve inlet and outlet connection, equipment low pressure connection position
  • Aviation, medical, electronic equipment: Need lightweight, high cleanliness, corrosion resistant matching pipeline system

VI. Supply capacity and customized services

  • minimum order quantity: 1 minimum order, support sample, small batch, large project procurement
  • production capacity guarantee: Monthly production capacity of 5000 pieces, regular specifications in stock sufficient
  • payment method: L/C, T/T, Western Union International Trade Settlement
  • customized service: Support customized processing of non-standard caliber, special pressure grade and special-shaped drawings
  • Reference Price: USD 30 - 80/piece (variable according to material, specification, process and quantity)

VII. Frequently Asked Questions

Q: What pressure levels can titanium SO flat welding flanges withstand?
A: Full specifications cover Class150 #-Class2500 #, chemical, seawater desalination routine conditions select Class150/300 to meet the use needs.
Q: Can it be used in seawater and salt fog marine environment for a long time?
A: Yes.Gr2 pure titanium to seawater, brackish water, Very strong corrosion resistance in chloride ion environment, resistant to rust, No pitting, no leakage, and is an optimal match flange of an ocean low-pressure pipeline.
Q: How to choose forging and casting flanges?
A: High pressure, critical equipment, continuous operation pipeline recommendationsforging flange;Low pressure auxiliary pipeline, complex structure, budget sensitive project optimizationcast flange, can provide working condition parameters free of charge to assist in the selection.

VIII. Consultation and Quotation

If you need an accurate quote, Working condition selection, process validation, non-standard custom, Please provide material designation, pressure rating, Specifications size, Seal surface form, Process requirements and purchase quantity.We will provide complete technical solutions and accurate quotations within the agreed time frame.
Contact: [15909236031]
Response time: [1h]